Fuel Pump
Rotor Height , Fuel Path taper, Caps Seat Diameter, Cap OD, Cap stacking depth
Client Profile
UCAL Fuel System Limited one of the leading OEM supplier for Fuel pumps & Injection systems for Maruthi, Honda, M&M, Bosch, Hyundai
Parameters
- Rotor Height
- Fuel path Taper
- Cap seat diameter
- Cap Outer diameter
- Cap seven point stacking depth
- Rotor shaft face run out
Solution Highlight
Highly evolved electronic pump critical parameters are measured by inducting pump with known load, torque & rotations
Stacking depth measured functionally dictates the performance of fuel pump
Oil & Coolant Pump Body
Crank, Rotor, Seat bore Diameter, Dowel centre distances, Seating face flatness
Client Profile
Ford & SFL, one of the world leading passenger & commercial vehicle manufacturer with its OEM Supplier
Parameters
- Crank Bore Diameter
- Rotor Bore Diameter
- Rotor Bore Depth
- Crank Bore to Dowel Center distance
- Sump face distance
- Seating face flatness
- Seal Bore Diameter
Solution Highlight
Traceability to corporate ERP system with Laser marking and scanning System
Special Thread Inspection Poke-yoke
Special Seating Gasket presence poke-yoke
Integrated Data collection, SPC and Management Reporting System
Fuel Pump Cover
Crank, Rotor, Seat bore Diameter, Leak Hole Position, Seating face flatness, Thread Presence
Client Profile
Ford & SFL, one of the world leading passenger & commercial vehicle manufacturer with its OEM Supplier
Parameters
- Crank, Rotor, Seal bore Diameter
- Sump face position
- Leak hole position
- Sump face distance
- Sump face Flatness
- Plunger bore Diameter
- Strainer Bore Diameter
- Seal bore depth
- Total height
- Rotor bore depth
- Dowel hole diameter
Solution Highlight
Traceability to corporate ERP system with Laser marking and scanning System
Special Thread Inspection Poke-yoke
Special Seating Gasket presence poke-yoke
Integrated Data collection, SPC and Management Reporting System
Shaft Gear
Outer Diameter, Internal Diameter, Face Depth and Overall Height
Client Profile
Upasana / LGB are the leading OEM supplier for Auto Components Majors like Volvo
Parameters
- Outer Diameters
- Internal Diameters
- Reference face Depths
- Overall Height
Solution Highlight
High precision automated rotation mechanism for calculating overall run out of various diameters.
Custom built measurement software helps in capturing data and display analyzed outputs.
Data collected is analyzed and reported with various trend charts, which will assist in improving process capabilities.
Radiator & Cooling System
Rivet Seat Height
Client Profile
SFL, Cummins India, leading Auto component OEM supplier
Parameters
- Rivet Seat Height (L)
Solution Highlight
Very small & very high volume part around 0.5 million inspections per month
Fully automated loading and unloading mechanism
Auto-counter & segregation for OK / Not Ok
Data collected is analyzed and reported with various trend charts, which will assist in improving process capabilities.
Exhaust – Turbocharger
Tc Outer Diameter, TC Internal Diameter, Reference face distances, concentricity
Client Profile
BMW/Mercedes/ABI-Turnamatics/BorgWarner are the leading passenger & commercial vehicle Turbo charger manufacturer.
Parameters
- TC Outer Diameter
- TC Internal Diameter
- Maple bore diameter
- Reference face Distances
- Boss thickness
- ID & OD concentricity
- Gauge Height
Solution Highlight
Turbocharger is all critical functional dimensions are measured in process & final inspection
Traceability to corporate ERP system with Laser marking and scanning System
Integrated Data collection, SPC and Management Reporting System
Internal Rotor shaft Linear & Lateral play checking system
Client Profile
Turbo India / BorgWarner one of the leading heavy commercial vehicle Turbocharger manufacturer
Parameters
- Rotor shaft Linear play
- Rotor shaft Lateral play
Solution Highlight
After Turbocharger assembly, main rotor shaft linear and lateral play is checked automatically with pneumatic mechanism
Flexi model system to incorporate various models of valves
High speed data collection & measurement system
Sprocket & Inner Races
Measurement Over Pin (MOP)
Client Profile
Delphi / Nexteer one of the leading Auto component OEM supplier
Parameters
- Measurement Over Pin (MOP) Diameter
- Ball Over Diameter (BOD)
Solution Highlight
Flexi solution to accommodate range of variable models
Plug in Ball / Pin diameter as per specifications
Data collected is analyzed and reported with various trend charts, which will assist in improving process capabilities.
Gears
Maximum Diameter, Bore Diameter, PCD & PCD runout, Flatness
Client Profile
Bosch Rexroth / LGB one of the leading Auto component OEM supplier
Parameters
- Maximum Diameter
- Bore Diameter
- PCD & PCD Runout
- Face Flatness
Solution Highlight
Special motorized unit for PCD run out measurement
Positive poka-yoke for rejection with RED box
Data acquisition and transfer using RS 232 and zigbee wireless to centralized server
Custom built measurement software helps in capturing data and display analyzed outputs.
Data collected is analyzed and reported with various trend charts, which will assist in improving process capabilities.
Main Shafts
Outer Diameters, run outs and Lengths
Client Profile
Maini Precision Ltd, one of the leading supplier of Auto component to leading OEMs and Electric car manufacturer.
Parameters
- All Outer Diameters
- Lengths
- Run outs
Solution Highlight
Flexi solution to accommodate range of variable models
Combination of Air & Air Electronic gauging solutions
Data collected is analyzed and reported with various trend charts, which will assist in improving process capabilities.
Imtex Registration
